ATO ULTRASONIC METAL POWDER ATOMISERS
ATO ULTRASONIC METAL POWDER ATOMISERS - Image 2
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ATO ULTRASONIC METAL POWDER ATOMISERS

Create Your Own Metal Powder 

Bid farewell to having to order huge quantities of expensive product, with ATO all you need is a modest section in your laboratory space!

Next-generation ATO ultrasonic atomisers are engineered to deliver results. Create only the small quantities of high-quality product you need, with the benefit of reduced costs and an optimised material development process.

Compatible with a huge range of reactive and non-reactive alloys, ATO technology is ideal for both commercial and research needs. Create spherical powders with narrow particle size distribution and excellent homogeneity. ATO instruments ensure substantially higher yield through seamless continuous operation.

What truly sets ATO apart is its capacity to produce metal powders from an extensive array of materials, including refractory and high-entropy metals, all thanks to the marvel of ultrasonic atomisation technology.

Now available:

  • ATO Lab – engineered for both non-reactive and reactive metal powders
  • ATO Noble – dedicated to the production of high-quality precious metal powders
  • ATO Sparq – AI-powered ultrasonic metal powder atomiser

As the exclusive distributor for the UK and Ireland, Analytik is proud to supply ATO technology from 3D Lab. Through Analytik, you’ll have access to our team of experts to help develop your application and get the most out of your investment.

For more information, or to discuss your requirements with a product specialist, please call us on +44 (0)1954 232 776 or email info@analytik.co.uk.

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Description

ATO Key Features: 

  • Metal Powder Production, Simplified – No more reliance on costly external atomising facilities,  take control of your own laboratory! ATO atomisers are purpose-built for efficient use in standard lab environments, without the hassle of complex infrastructures and with minimal maintenance requirements.
  • Accelerate Material Development – Eliminate delays, ATO ultrasonic atomisers deliver the highest quality metal powders in just one day, boosting low oxygen content, exceptional particle sphericity, and outstanding flowability.
  • Superior Metal Powder Quality – Swiftly manufacture high-quality metal powders characterised by a precise particle size distribution, exceptional sphericity, and uniformity. The outcome? Outstanding flowability, ensuring seamless metal printing.
  •  Versatile Solution – ATO atomisers are capable of processing a huge range of alloys, both reactive and non-reactive, including steel, aluminum, titanium, nickel-based alloys, and more.
  • Compact and Low Maintenance – Reduce costs and streamline your processes with tailor-made powders. ATO ultrasonic atomisers have a compact design, without compromised performance. ATO boasts reduced media consumption for an efficient, cost-effective approach to metal powder production.

 

ATO Ultrasonic Metal Atomisers 

ATO LAB 

The ATO Lab is a truly innovative instrument aimed at crafting top-tier metal powders, tailored for additive manufacturing. ompatible with a wide range of reactive and non-reactive  metals such as aluminum, copper, stainless steel, titanium, and an assortment of alloys, this adaptable instrument suited for numerous applications across diverse industries.

ATO Lab boasts an intuitive user control with a user-oriented interface, enabling precise management of parameters. Operators can readily fine-tune these settings to attain the most desirable powder characteristics tailored to their particular requirements. It’s straightforward operation makes the ATO Lab a great tool for research and development, as well as large-scale industrial production. Furthermore, the system comes fitted with various safety measures, encompassing a cooling water monitoring system, automatic gas shut-off valves, and emergency stop buttons.

 

Sharing fundamental traits with the ATO Lab, the ATO Noble is an ultrasonic metal powder atomiser fine-tuned for the production of precious metal powders. It caters to the demands of customers seeking a cost-effective method for atomising costly and scarce metal alloys. Thanks to its unrestricted minimum load capacity and the ease with which it can switch between materials, it guarantees cost efficiency and unparalleled control over the atomisation process.

ATO Noble has been meticulously crafted for the production of precious metals like gold, silver, platinum, and more, ensuring robust productivity of precious metals. It leverages Zero Loss Technology, drastically curbing material wastage to an absolute minimum. This feat is accomplished through a specially adapted filtration system and sealed gas circulation loop. This innovative system permits the recovery of valuable materials for reuse with a simple click of a button.

 

ATO Sparq is an AI‑powered ultrasonic metal powder atomiser designed for on‑demand production of high‑quality spherical powders for Additive Manufacturing and powder metallurgy. Its multi‑frequency particle size distribution control, modular melting capabilities, and remote operation enable rapid set‑up, highly repeatable results, and efficient scaling across multiple atomisers. The system allows users to produce powders with high sphericity, excellent flowability, and precisely controlled particle size distributions tailored to specific AM processes. It also supports both reactive and non‑reactive alloys while maintaining low oxygen levels to ensure consistent, reliable printing performance.

Engineered as a compact and fully self‑sufficient solution for laboratory and production environments, ATO Sparq offers advanced powder‑making capabilities with a minimal footprint and reduced infrastructure requirements. This streamlined configuration allows organisations to manufacture their own high‑quality metal powders in‑house, providing greater flexibility, lower material lead times, and improved control over powder properties for demanding AM applications.

 

Interested in the ATO technology? Request a quote or call us on +44(0)1954 232 776 to discuss your requirements.

ATO Cast

The ATO Cast is a compact, professional-grade induction vacuum casting furnace engineered to deliver the highest feedstock purity and designed for both research and production, giving users the ability to design and cast their own components from a wide range of alloys. Its small yet highly efficient footprint makes it an ideal solution for laboratories or factories with limited space, enabling access to advanced casting capabilities without compromising workspace. Beyond performance, the ATO Cast supports sustainable practices in Additive Manufacturing by enabling the reuse of production remnants and scrap materials, promoting a circular manufacturing loop that reduces waste, lowers material costs, and significantly decreases the environmental impact of the production process. In an industry increasingly focused on sustainability, the ATO Cast positions users at the forefront of responsible, eco‑friendly manufacturing.

ATO Induction Melting System (IMS)

The ATO Induction Melting System (IMS) is an optional, easy‑to‑swap induction melting expansion module designed to enhance the capabilities of ATO ultrasonic metal atomizers by enabling effortless, independent production of metal powders with precise characteristics. Engineered for intuitive operation, the IMS allows a single operator to manage the full process without reliance on external resources, offering complete control over particle size, shape, and alloy composition to produce high‑quality powders tailored to specific requirements. Its versatile design supports both crucibles and rod feeders, expanding the range of materials and input forms that can be processed, making it ideal for both research laboratories and production environments. Additionally, the IMS integrates quickly and seamlessly into the atomizer system, minimizing downtime and maximizing operational efficiency.

Videos

Applications

  • Powder metallurgy
  • Additive Manufacturing
  • Thermal Spray Coating
  • Chemical Vapor Deposition
  • Laser Powder Bed Fusion (LPBF/ SLM) – Standard Particle Size Distribution 10 – 60 μm
  • Direct Energy Deposition (DED) – Standard Particle Size Distribution 45 – 90 μm
  • Brazing & Soldering – Standard Particle Size Distribution 5 – 50 μm
  • Powder Spraying – Standard Particle Size Distribution 5 – 50 μm
  • Filters and Foams – Standard Particle Size Distribution 10 – 50 μm
  • Conventional Powder Metallurgy – Standard Particle Size Distribution 1 – 120 μm
  • Binder Jetting – Standard Particle Size Distribution 5 – 25 μm
  • Metal Injection Moulding (MIM) – Standard Particle Size Distribution 1 – 30 μm
  • Others (HIP, PPS, SPS) – Standard Particle Size Distribution 1 – 50 μm

Downloads

PDF Icon ATO Lab Laboratory Atomiser 

PDF Icon ATO Noble Atomiser Brochure

PDF Icon ATO Technology Range 

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